Controls – 1220-800

by | Jul 21, 2021 | 1200 QS-Group, QSG-Group, Quick Start Guides

High Resolution 8 Relay Outputs – 2 Axis

Warning

It is very important to install limit switches that prevent over travel of the motors before enabling automatic controls.

The Controls page in GRIDview provides an easy overview to all user controls to see current positions. The drop down to the left allow focus by category described below. All commands and data can be performed the the IO Toolkit with the appropriate registers also shown below.

Controls 1220-800
solar master controls
GRIDview Master Controls

External Auto/Manual Switch: Enables field personnel to put the Tracker into Manual without movement except through local toggle switches. Note when the Auto/Manual Switch is returned to Auto the unit will begin to track.

Master Enable: Master Enablement which permits all Control Processes both Auto & Manual.

Enable Tracking: Enables NREL SPA to calculate solar position and write outputs to all relays. Disabled by Local Auto/Manual switch located on DI X8

Go to Stow: This is a command input for the tracker to go to the preset safe position

Tag Registers
Toolkit Tag Register
Map
DI D IN
X 8 autoManualSW << External Auto/Manual Switch
X 20 masterEnable << Master Enable
X 21 Track << Enable Tracking
X 22 stow << Go to Stow
solar master controls
Over ride Auto/Manual Switch

External Auto/Manual Switch can temporarily over ridden for a configurable amount of time. This is for testing and debugging and should be avoided after installation as it can be a hazardous to field personnel believing they have put the unit into Manual and begin to work on equipment.

Disable Minutes are limited to 4 hours.

Tag Registers
Toolkit Tag Register
Map
DI D IN
X 65 disableManualSW << Disable Manual Switch – timed released
AI A IN
AX 40 disableManSWtime << Minutes to disable Manual Switch – 4 hour max.
Solar Altitude control
GRIDview Altitude Control

Position (Pv): Shows the Present Value or Altitude Position in degrees above the Horizon (90 – Zenith Angle)

Set Point (Sp): Shows the Present control set point for tracking. When in Auto this is Altitude of the sun otherwise either the user’s Manual Command or Stow Position.
Data Button: Shows Pv data points logged that can be down loaded to a .csv file.
Trend Button: Shows a trend line of Pv, Sp & deviation. Limit generally 2 weeks.

Soft Manual: When enabled the square button will be green indicating the user is allowed to enter Manual Control Commands to move the tracker otherwise controller is in Automatic tracking and the square button will be gray.

Auto / Soft Command: If in Manual (Soft Command) the Command buttons will become operable and be gray when OFF and green when ON. If in Auto (Auto Command), the Dir / Rev input buttons will be inoperable but indicating green when the control logic dictates. The user may not see this change due to the ON period may be shorter than the data update cycle to GRIDview.

Permissive: This shows that the tracker logic will allow movement when green. No permissive is caused by one of several internal alarms or reaching limits.

Motor Relay: Indicators Dir / Rev which show relay outputs are ON or OFF.

Total Hall Counts: This is used as the indicator that Motor Halls are fuctional and that there is motor movement.

Tag Registers
  Toolkit Tag Register
Map
DI   D IN  
X 26 softManual_AL Enable AL Remote Manual Control
X 27 motorRunSoft_01 Move AL motor Up #1
X 28 motorRevSoft_01 Move AL motor Down #1
DO   D OUT  
Y 0 DO_01 AL Relay Move Up
Y 1 DO_02 AL Relay Move Down
Y 20 motorPerm_01 Run motor permissive #1
AX   A IN  
AX 908 counter_AL AL Total Pulse Counter

 

solar azimuth control
GRIDview Azimuth Control

Position (Pv): Shows the Present Value or Azimuth Position (0 – 360 degrees) 0 = due North.

Set Point (Sp): Shows the Present control set point for tracking. When in Auto this is Azimuth of the sun otherwise either the user’s Manual Command or Stow Position.
Data Button: Shows Pv data points logged that can be down loaded to a .csv file.
Trend Button: Shows a trend line of Pv, Sp & deviation. Limit generally 2 weeks.

Soft Manual: When enabled the square button will be green indicating the user is allowed to enter Manual Control Commands to move the tracker otherwise controller is in Automatic tracking and the square button will be gray.

Auto / Soft Command: If in Manual (Soft Command) the Command buttons will become operable and be gray when OFF and green when ON. If in Auto (Auto Command), the Dir / Rev input buttons will be inoperable but indicating green when the control logic dictates. The user may not see this change due to the ON period may be shorter than the data update cycle to GRIDview.

Permissive: This shows that the tracker logic will allow movement when green. No permissive is caused by one of several internal alarms or reaching limits.

Motor Relay: Indicators Dir / Rev which show relay outputs are ON or OFF.

Total Hall Counts: This is used as the indicator that Motor Halls are functional and that there is motor movement.

Tag Registers
  Toolkit Tag Register
Map
DI   D IN  
X 30 softManual_AZ Enable AZ Remote Manual Control
X 31 motorRunSoft_02 Move AZ motor West
X 32 motorRevSoft_02 Move AZ motor East
DO   D OUT  
Y 2 DO_03 AZ Relay Move  West
Y 3 DO_04 AZ Relay Move East
Y 21 motorPerm_02 Run motor permissive #2
AX   A IN  
AX 911 counter_AZ AL Total Pulse Counter

 

solar altitude tracking
sun
Sun
blue point
Blue Sight Line

This indicates the tracker is on sun.

yellow point
Yellow Sight Line

This indicates the tracker is within acceptable limits.

yellow point
Red Sight Line

This indicates the tracker is outside acceptable limits.

soft limit
Soft Limits (Min / Max)
limit switch
Limit Switch (Min / Max)
solar azimuth tracking
sun
Sun
blue point
Blue Sight Line

This indicates the tracker is on sun.

yellow point
Yellow Sight Line

This indicates the tracker is within acceptable limits.

yellow point
Red Sight Line

This indicates the tracker is outside acceptable limits.

limit switch
Limit Switch (Min / Max)
soft limit
Soft Limits (Min / Max)
GRIDview Azimuth Control

Local Auto/Manual Switch: Shows the position of the local switch hard wired to the controller.When a circuit is made to Terminal 5 (switch is ON), the controller is in Auto (Green) and allows automatic tracking and soft manual which enables manual control from GRIDview. When the switch is OFF (Blue) the controller responds only to the 2 (3 position) toggle switches which will move the tracker Up/Down – East/West using 4 analog inputs listed below.

Note toggling the Auto/Manual Switch from OFF to ON will turn ON the Master Enable and Track bits so the motors will begin to track.

Analog Inputs
01: Inclinometer 4-20mA input.
02: Inclinometer 0-5V input.
03: Switch – Move tracker Up
04: Switch – Move tracker Down
05: Switch – Move tracker West
06: Switch – Move tracker East
07: 113 series (Spare)
08: 113 series (Spare)

Tag Registers
Toolkit Tag Register
Map
AI A IN
AX 0 AI_01 01 Inclinometer 4-20mA input.
AX 1 AI_02 02 Inclinometer 0-5V input.
AX 2 AI_03 03 Switch – Move tracker Up
AX 3 AI_04 04 Switch – Move tracker Down
AX 4 AI_05 05 Switch – Move tracker West
AX 5 AI_06 06 Switch – Move tracker East
AX 6 AI_07 Spare 113
AX 7 AI_08 Spare 113